Add：No.005, Antai Road, Automobile Industrial Park, Jiujiang City, Jiangxi Province
Atten：Mr. Li yingquan
Description of operation of full automatic sealing machine:
1. Check the power source and whether the gas source conforms to the specification.
2. Main motor functions
Seal main motor (sealing machine 960 r/min), when sealing the clutch disc by clutch cylinder (overcome the resistance of the spring) hang up on the roof, the motor running after 11 laps (about 0 ~ 7 seconds), automatic clutch disc from (clutch cylinder in 0.5 seconds when already stop and reset), due to the tension of the spring, will hang a pin from a concave hole, complete a sealing action.
3: part of the splitter
When the frequency conversion is enabled, the dividing motor starts to operate, and the power of the disconnecting electromagnetic suction disc makes the reducer and the motor match and drive the splitter to do the dividing action.
4: cylinder and top tank
After dividing the product into position, the sealing action needs to be performed before the sealing action is performed. The cylinder cylinder will press the product into the wire to perform the sealing action. The top material cylinder is the top of the product that will complete the sealing, preventing the re-running of the product from the top of the product and the card is on the sealing tray, so that the dividing disk cannot work.
5: sealing off the air cylinder
When the product degree are obtained, the need for sealing action, sealing the cylinder through the bracket will gear plate when hang hang pin and concave hole after 0.5 seconds, stop and reset, clutch cylinder, gear has been unable to fall off due to the rotation of the main motor, need to run off automatically after 11 laps, such as the spring to pull away from the concave hole coloured glaze river plate. After 0.5 seconds of the sealing cylinder, the clutch plate should be able to hang automatically under normal conditions. If not, check the mechanism.
6: push cylinder cylinder
No matter in what kind of work mode, when the index plate running after putting in place a workstation, pot cylinder performs a push press, at this time in both the location to have products, cylinder are performed an action, to push the product from the index plate, the action in a program to control action by time, under the condition of the air pressure is normal how long it takes to push products from, how long is set in the program, time to action after reset. Cannot stay too long and must return to the position of the next time the index enters the push rod to prevent the card material.
7: into a tank conveyor belt
In the automatic working mode, the conveyor belt keeps running until the product is detected when it is close to the switch without detection of the product. The conveyor belt can't operate when the dividing disk is in operation, preventing the product from being frictional with the edge. When the point is in place, it will be delivered with sufficient time to deliver the product to the dividing position without affecting the time of sealing.
8. Overview of working procedures in automatic mode
Before the automatic working mode is executed, the sealing machine can perform the sealing action manually to check whether the operation of each procedure and the mechanical structure is normal. Working mode switch select automatic mode (automatic mode requires down cylinder power signal, on DingGang upper signals, clutch cylinder in situ signal, sealing clutch plate with in situ signal) to start the main motor, and then press the start button to run automatically, then east run indicator, equipment in seton hall operation condition (note: at this time human body to leave the equipment operation site, to prevent the damage of the human body).
When conveyor belt will tank into the dividing location, product testing switch will signal to PLC, PLC after dealing with the program, the output degree on-off action, indexing disk clutch electricity to electricity, dial are mechanical drive and rotation, the rotation when completing a station, through the division of dividing sensor, the signal to the PLC of product degree in place (note: this degree in clutch electromagnetic sucker without losing electricity, continue to work, running to coming on to the next stage of 30 degrees or so before dividing, sensors will signal to stop dividing into PLC, indexing clutch electromagnetic sucker lose electric separation - the role of the second sensor is to make the next degree can be completed in a short time), PLC output down action after processing, the lifter cylinder also have electricity to fall at the same time, to press the products smoothly into round wire, at the same time press in place of the signal to PLC, clutch cylinder on the roof, sealing gear plate was stuck into the concave hole, the sealing action. Gear when the sealing action, after the completion of the sealing plate, spring will be back in situ, the recovery of line number, that the seal has been completed, at this point, press cylinder return, on DingGang automatic up top, between the wheel, silk products. Press the upper cylinder signal and chuck without electricity, continue to work, running to the upcoming score 30 degrees or so for the next station, sensors will signal to stop dividing into PLC, indexing clutch electromagnetic sucker lose electric separation - the role of the second sensor is to make the next degree can be completed in a short time), after the PLC processing output down action, lifter cylinder also have electricity to fall at the same time, to press the products smoothly into round wire, at the same time press in place of the signal to PLC, clutch cylinder on top, sealing gear plate was stuck into the concave hole, the sealing action. Gear when the sealing action, after the completion of the sealing plate, spring will be back in situ, the recovery of line number, that the seal has been completed, at this point, press cylinder return, on DingGang automatic up top, between the wheel, silk products. Press cylinder of the upper signal and DingGang superior signal in the PLC, PL dividing operation output, indexing clutch disk to run again, on to the next workstation dividing, repeat a sealing action.